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Hot Water Heater or Time Bomb?

By Frank G. Ross

 

One aspect of a home included in an inspection is the plumbing system, particularly the hot water heater.  In addition to the interior burn chamber, I include five readily visible items in my check: presence or absence of the discharge tube, proper ventilation, corroded fittings, rust on the shroud, and the presence or absence of a drip pan.

 

A key safety feature of the water heater is the pressure and temperature relief valve. This valve is either on the side of the water heater close to the top edge or it is on the very top of the water heater. This P&T relief valve has a very specific purpose. It is designed to release excessive pressure from the water heater in case of some kind of malfunction and to prevent the water heater from exploding. Many times I have seen this valve with a metal plug screwed into it or I have seen a metal plug screwed into where the valve used to be. Both cases will make the water heater into a bomb powerful enough to take out a wall in the house.

 

The safest condition is for the P&T relief valve to have a discharge tube of at least ¾ inch in diameter going from the valve to the outside of the house or to within a few inches of the floor, not to an unmonitored crawlspace. The purpose of the discharge tube is to direct the high temperature water and steam safely away in case the P&T valve opens.   A person can then safely access the water heater to shut it off. If the discharge tube is too short or not installed, the discharging hot water or steam would be at face level and not allow a person to get near the water heater to shut it down. Should the discharge tube terminate in the crawlspace an opened or leaky valve could go unnoticed for quite some time.  The discharged water would collect in the crawlspace causing other problems for the home.

 

At times a gas water heater is located in a closet inside the home.  In this situation it is critical that the air inlet duct that brings in fresh air from the outside and the door louvers that vent air from the closet are never blocked.  Proper combustion of the burner can only occur when the air is allowed to flow freely. Don’t store items on top of the water heater, possibly blocking off the draft area for the flue. If any of these are blocked off with stored items there is a good chance that the water heater can produce deadly carbon monoxide gas.

 

Corrosion at the hot and cold water fittings on the top of the water heater is common. This mineral buildup is an indication of past seeping or dripping which may only have stopped because of the corrosion.  The underlying cause of the problem is still present and although an active leak may not be visible today, the chance is good that a leak will occur one day in the future.  In that instance a plumber may not be able to simply replace the leaky fittings without damaging the water heater due to the excessive corrosion.

 

On occasion rust will be found on the outer metal covering of the water heater.  The presence of rust is not necessarily an indication of a leak.  Frequently the source of the rust is a result of condensation caused by the combustion process.  Water vapor is one of the predominate byproducts of gas combustion; therefore a thorough check of the venting system is essential. Many gas-fired water heaters are returned as leaky when the real culprit was condensation fooling not only the inspector, but the plumber and property owner as well.  In general condensation is greatest during winter and early spring when the water temperature entering the unit will be at its lowest.  Seasonal differences in water temperature can vary by as much as 30 degrees F. 

 

It is important to note that excessive condensation can also cause the pilot light to go out due to water running down the flue tube onto the main burner.  This situation will cause premature corrosion of the tank, but not necessarily the water heater’s visible outer surface.

 

One more thing about a water heater, if it is inside the home and there is not a floor drain near by, it is a good idea to have a drip pan installed under the heater to catch any drips or slight leaks that may occur, thus helping to prevent damage to the floor or structure.

 

Every now and then go look at your water heater. Look for signs of corrosion, rust, water leaks, drips, and moist areas around pipe fittings. Know how to shut off the water heater in case of an emergency. Know where your main water shut off valve is in case of a major water leak.  Keep the water heater closet clear of all stored items, such as brooms, mops, plastic shopping bags, vacuum cleaners, etc.   The unit has to be able to breathe properly in order to function properly.  If you question whether your water heater is operating properly call a licensed plumber to evaluate it. And remember a capped P&T relief valve or missing or plugged discharge tube is a serious safety problem which should be corrected immediately by a licensed plumber.  Protect your home and family by defusing the bomb before it has a chance to go off.

 

 

Frank Ross is a Certified Utah Home Inspector for Pillar to Post Professional Home Inspection, a full member of the National Association of Certified Home Inspectors and a member in good standing with the Utah Better Business Bureau.  Readers may contact Mr. Ross at (435) 867-6400 or frank.ross@pillartopost.com or visit www.pillarposthomeinspection.com

 

C.T.R.
(Certified - Trained - Reliable)